Panel Builder System Integrator

Phoenix Contact

June 1, 2018

By Joel Stratemann, Phoenix Contact Electronics GmbH

Reducing engineering costs and increasing system availability

Rivierenland, the Dutch water authority, has replaced outdated technology with innovative automation components provided by Phoenix Contact as part of modernization measures. Johan van IJmeren, Senior Project Manager at Waterschap Rivierenland, was involved in the practical implementation. The new devices contribute to cross-border flood protection and also significantly reduce the engineering costs while increasing plant availability. 

In the past, rivers not only provided people and animals with water, which they vitally need for survival, but also formed the foundation of cross-border trade. As the population increases and urbanization advances as a result, today’s urban infrastructure needs to grow constantly. This raises new challenges when it comes to using the earth’s resources. It is not sufficient to take only local requirements and events into account. Snow melt in Switzerland, heavy rains in France, or stormy weather in Germany have an impact on water levels in the countries through which rivers flow. This points to the necessity of cross-border water regulation if cities and communities are to be protected from floods.image1-1.jpg

The Nijmegen pumping station is an example of cooperation between countries, in this case Holland and Germany. The structure ensures that residents of Ooijpolder, De Duffelt, and the polder regions of the Lower Rhine are continuously protected from flooding and thus remain available for agriculture by controlling the water level in the rivers. In addition, the water level in these areas must be regulated in dry periods so that water supply is ensured.

Quick processing and transmission of signals

image2-1.jpgA total of 165 dams and 135 canal pumping stations were retrofitted with modern technology as part of an International Water Association (IWA) project. That also applies to the heritage-protected pumping station in Nijmegen, Holland, which was built in 1932 and is operated by the Rivierenland water authority. The headquarters is in Tiel. The authority is responsible for the area’s water supply, which lies roughly between the Rhine/Lek and the Maas and covers an area extending from the German border to Kinderdijk, 15 kilometers south of Rotterdam. Polder pumping stations – 194 of them – keep the water level in the ditches in the area of the river at the desired level. The larger pumping stations can carry up to 60,000 liters of water per second from a lower watercourse to a higher one. In this manner, the water demand in the individual areas can be matched precisely with the amounts used. 


The relay technology that was previously used in the Nijmegen pumping station has been exchanged for modern automation technology provided by Phoenix Contact. A centrally installed, high-performance RFC 470 PN 3TX control system now regulates up to three large pumps that have a combined maximum capacity of 16 cubic meters of water per minute. That is equivalent to 80 full bathtubs each second.

The central control system reads out the large frequency converters for the various pumps so that the power units can be monitored constantly. IL PN BK DI8 DO4 2TX Profinet bus couplers distributed throughout the system allow the connection of various sensors and actuators by means of digital and analog signals. Because of the bus system used, all signals received in the system can be quickly read in, processed, and transmitted again. Simple diagnostic capabilities support staff in searching for faults when the system has problems, which significantly increases the pumping station’s availability.

image 4-1.jpg

Convenient visualization and operation with a touch panel

Staff must be able to intervene in a process in a convenient manner, in addition to quick diagnostics. To this end, a touchscreen panel has been mounted into the control cabinet door. It allows continuous on-site operation and monitoring of the installation and power units. All measurement and operational data are always shown on the easy-to-read display and can be modified by staff as necessary. Officials at the Rivierenland water authority opted for WebVisit, a web-based visualization software from Phoenix Contact, instead of the high investment and service costs that accrue with the use of a SCADA system for updates and regular maintenance. The solution is remarkable for its low cost throughout the service life. In addition, it displays greater flexibility in the generation of operator-specific visualization interfaces than other technologies do.


The visualization solution, located on-site at the pumping station, communicates with the central RFC 470 PN 3TX control system through an Ethernet connection and displays the current condition of the power units and the measurement readings and operating data via web pages on the panel. Staff can now call up the current values of all pumping stations and dams through a VPN (virtual private network) tunnel over the Internet, which allows them to respond quickly and implement appropriate measures immediately if there is an error. A further advantage for staff arises from the uniform design of the individual websites, which makes operation intuitive. A similar standard has been developed for control programming and for documentation. The engineering costs for the Rivierenland water authority can be greatly reduced and corresponding resources conserved due to this standardization.

Reliable data transmission with the IEC 69870-104 telecontrol protocol

image6-1.jpgA higher-level control system must be coupled to this in order to continuously monitor of exterior installations that are widely distributed physically. For this reason, a 24/7 manned control center has been set up in the Rivierenland water authority’s headquarters. The most important measurement readings and operational data are now reliably exchanged by means of a special telecontrol protocol. Communication between the remote installations and the control center is carried out through an ADSL internet connection. Communications using standard telecontrol protocol allow secure, no-loss data exchange between remote stations and a central control system. The central control system installed in the pumping station works through the control commands sent by the staff at the control center and sends current operating data through the VPN connection to the control center. If data transmission is interrupted, all information is given a time stamp and saved to the RFC 470 PN 3TX storage. The control system sends the data in the correct sequence to the control center once communication is resumed. This means that no event at the distributed stations gets lost, and the staff can view all operational data. 

Use of renewable energy in small external buildings

The Rivierenland water authority aims to achieve energy neutrality by 2030, in addition to the modernization of the relay technology that had previously been used in the pumping stations and dams. To this end, renewable energy sources are used for small dams, among other things. Solar panels and small wind turbines generate the energy needed to supply the external buildings locally, saving the cost of providing an additional power supply. Electrical components with low energy consumption are absolutely necessary to ensure that the renewable energy is sufficient to power a given system. Existing inefficient devices are therefore being replaced by power-saving automation products supplied by Phoenix Contact. This exchange allows the conservation of resources in the operation of all dams and therefore contribute to environmental protection.

The Rivierenland water authority in figures

  • around 950,000 residents
  • 38 communities
  • 39 water treatment plants
  • 3,992 km of ditches and streams
  • 1,070 km of dikes
  • 538 km of pressure lines
  • 140 km of waterways
  • 1,617 dams
  • 194 polder pumping stations
  • 170 canal pumping stations

Download Phoenix Contacts Water and Wastewater Treatment brochure HERE



Tablet PCs for mobile use – indoors and outdoors

image7-1.jpgPhoenix Contact has continued to develop the industry tablet PCs: The new 8113 Industrial Tablet Computer (ITC) with improved processor performance and brilliant full HD display wins customers over both for indoor and outdoor applications.

Modern industrial networks increasingly require mobile work steps and remotely controlled processes. The configurable tablet PC not only has the necessary design and accessories, but has also been optimized for use in the service environment. Its reduced weight (1.8 kg) means that it is easy to transport. The IP54 protection class devices (IP65 on the front side) are suitable for use both inside and outside.

A ten-finger multi-touch display and Windows 7 or 8 with current fourth-generation Intel processor architecture ensure simple operation and high performance. For wireless connection to the existing network, wireless 802.11 a/g/n, Bluetooth 2.0 Class 1 or 2, and a UMTS/LTE data communication module are all available.

Visit Phoenix Contact's Webpage HERE

Changing Scene

  • Prev
  IoT Breakthrough, an independent organization that recognizes the top companies, ...
Humber College and SICK are entering into a three-year partnership agreement designed to build ...
  During its world Congress, held in Amsterdam, both the AIPIA President and its Chief ...
Seneca and KUKA Canada Ltd have signed a Memorandum of Understanding to provide Seneca students ...
JMP Solutions, industrial technology partner to the Fortune 1000, announced today that they have ...
  Through the use of IIoT to connect wireless pushbuttons in the field to ERP inventory ...


6 FAQs about HARTING Connectors on UL 508A Panels

Harting-PBSI-Mar28-ADVERTORIAL-6-FAQs-UL-508A_Ad_0078_Kerrwil_175x120_FEB2018 (004).jpg

Using connectors on UL 508A cabinets used to be a huge hassle for the panel-builder. As a result, they often chose the older hardwiring solution in the past. Now, HARTING, in partnership with UL, has made it possible to easily connectorize UL 508A panels with existing HARTING products. Get the asnwers for the six FAQs HERE.




One of Canada’s largest wastewater treatment plants at Annacis Island provides secondary treatment to approximately 175 billion litres of wastewater every year for over 1 million residents in 14 municipalities. After almost 20 years in operation, the variable frequency drives supporting the critical pumping systems for the primary treatment and secondary treatment facilities had to be replaced to ensure that the plant’s high operational availability and reliability will not be compromised in serving the plant, the surrounding municipalities and the environment. Metro Vancouver Regional District chose to deploy Rittal’s enclosure and power distribution solutions with E-plan software to efficiently support vital infrastructure improvements by reducing equipment replacement times and thereby minimizing risk to plant operations.

Peers & Profiles

  • Prev
Duncan Instruments Canada is celebrating their 50th year by inviting their Customers to their ...
Germain Lamonde, President and founder of EXFO, is this year’s EY Entrepreneur Of The ...
  In a recent sit-down Electrical Industry Canada was able to learn a little ...
  Few industrial innovations have weathered the years as well as heavy duty connectors. ...
As our population grows and consumers continue to rely on technology for both essentials and ...
  Engineers play a key role in the advancement of our infrastructure and the development ...
  Kymera Systems is located in Leduc, Alberta and provides scalable IIoT solutions and the ...
  JAE Automation is proof positive that a cutting-edge, high-tech company can work with ...
  Nivek Automatisation is a forward-thinking company focused on providing advanced ...
Recently Panel Builder & Systems Integrator was invited to Rittal Canada’s Head ...


Siemens is setting the course for long-term value creation through accelerated growth and stronger profitability with a simplified and leaner company structure. The main aim of the Vision 2020+ company strategy is to give Siemens' individual businesses significantly more entrepreneurial freedom under the strong Siemens brand in order to sharpen their focus on their respective markets. Plans also call for strengthening the company's growth portfolio through investments in new growth fields such as IoT integration services, distributed energy management and infrastructure solutions for electric mobility.

Read More


 Like many cyclical industries, mining is reviving, driven by steady global economic growth and an increasing demand for materials to support new technologies like electric vehicles, renewable energy and mobile devices. Despite the optimism, the industry still faces major operational challenges including process efficiencies, cost control, worker health and safety, and skills gaps. To address these challenges, Rockwell Automation introduced The Connected Mine, leveraging the latest enabling and digital technologies.

Utilizing advanced analytics, The Connected Mine helps mining companies collect and aggregate data to gain end-to-end visibility into their operations and make informed business decisions to improve mining operations.

Read More


Cybertech developed the Process Control and Safety Instrumented System Auditor to identify high-risk misalignments between plant process control and safety systems – and provide sufficient guidance to each plant system owner to resolve material issues.

Computerized data analytics are effective in mining the big data found in a typical process facility. The Cybertech System Auditor accepts native data from plant systems, cleans up and standardizes the data with purpose-built C# data mining applications and SQL data manipulation. Tiered SQL views minimize data duplication and facilitate automatic updates when base native data changes (e.g. after a system owner advises that they have resolved identified issues).

Read More

Product News

  • Prev
Balluff’s newest I/O hubs deliver M8 quick connect to enable resilient distributed modular ...
TE Connectivity (TE) has annouced the new SOLARLOK PV Edge decentralized junction box, ...
Wi-Fi network planning and deployment can be a daunting task for most business operators. Network ...
A compact, low cost, and versatile AC Drive that is easy to program and ideal for OEM’s. ...
Toshiba’s AS3 UL Type 12/IP55 adjustable speed drive is designed to withstand harsh ...
AutomationDirect has added a new line of AC variable frequency (VFD) drives for motor speed control ...
A new graphical user interface, increased ergonomics and enhanced macro technology are all ...
QS18 Expert photoelectric sensors are now available with IO-Link—enabling powerful benefits ...
B&R makes it easier to create safety applications with a series of new mapp functions in  ...
Building an Enterprise IIoT product starts with getting your device online. RevoEdge makes this ...
Kerrwil Publications

538 Elizabeth Street, Midland,Ontario, Canada L4R2A3 +1 705 527 7666
©2019 All rights reserved

Use of this Site constitutes acceptance of our Privacy Policy (effective 1.1.2016)
The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of Kerrwil