Panel Builder System Integrator

 

RittalOctober 10, 2018

Automatic Wire Processing, Cutting and Machining with ease, saving time and costs!

Despite automated solutions, switchgear manufacturing still involves a great deal of manual work when it comes to wire processing, cutting and machining busbars, support rails and cable ducts. In order to automate or part-automate this work, Rittal Automation Systems is now offering new and improved machines and tools. 

Cutting support rails and cable ducts to the right length is a task that many workshops still perform by hand. The required rail length is measured on the mounting plate and the support rail is then cut to the appropriate length. The rail may also be labelled using a felt-tip pen so that it can be allocated to an enclosure and, where necessary, to a position in the enclosure. The Secarex AC 15 cutting centre from Rittal makes these tasks much easier, quicker and more efficient, operating via an industrial PC with a keyboard and trackball. An automatic length stop ensures accurate custom-cut rails.

The process of cutting the rails to length is particularly efficient when the dimensions are transferred directly from design planning, which can be performed on the EPLAN Pro Panel, for example. Where multiple rails are required, the cutting centre calculates the optimal denomination in order to minimise waste. As part of this process, the integrated label printer also marks the finished rails so they can be easily assigned during the subsequent assembly process. The cutting centre is able to cut DIN support rails, C rails and cable ducts in all standard sizes. 

 

Cutting, bending and hole-punching copper bars

CW120Machine.jpg

Copper bars used in switchgears for power distribution or as busbars must also be processed in the electronics workshop. In addition to cutting to length, other work steps such as bending or punching holes are often also necessary.                                                

These tasks can be performed more quickly and safely using the CW 120 (Copper Workstation) bending and hole-punching unit. The unit is available in two versions: A stationary benchtop unit for cutting, bending and hole-punching busbars, with external hydraulic supply. A mobile version designed with castors for flexible use in the workshop, with integrated hydraulic pump. A single simple 230-V mains connection is required for the supply. Both versions can process rails at a width of up to 120 mm and thickness of up to 12 mm. Round holes can be punched in sizes between 6.6 mm and 21.5 mm. For slots, a maximum width of 21 mm and length of 18 mm are possible. Stamps and dies for round holes and slots are available as accessories and come in different sizes.

The machines produced by Rittal Automation Systems for processing support rails, cable ducts and busbars are a perfect complement to semi-automated production in switchgear manufacturing. They simplify many of the tasks that previously had to be performed manually, making the process far more efficient. The outcome: Lower costs and better quality.

 

Automatic wire processing – even without compressed air

CrimpingMachine.jpg

Rittal now offers stripping and crimping machines that operate purely electrically, hence without a supply of compressed air. The machine is thus particularly suitable for mobile applications, such as during commissioning or when servicing. Smaller workshops, where no compressed air is available, also benefit from the new automatic crimping machines.

The R8E is controlled by a touch panel display that allows the operator to make settings via an intuitive menu navigation. The stripping unit can be easily adjusted and can process cables with cross-sections ranging from 0.5 mm² to 2.5 mm². These are then provided with insulated wire end ferrules with a crimping length of 8 mm. The working speed is very high, thanks to supply by taped wire end ferrules. The integrated daily piece counter also helps to make work easier. Matching taped wire end ferrules are also available. These allow UL compliant cable assembly using the R8E. Rittal also offers loose wire end ferrules and hand-held tools for wire processing. 

To learn more, visit www.rittal.ca/ras

 

 

 

Changing Scene

  • Prev
  “Data is the new raw material”, Dr Friedhelm Loh said back in 2016 when laying the ...
Hammond Power Solutions (HPS) is proud to announce the release of their newly redesigned website. ...
The Canadian Apprenticeship Forum-Forum Canadien sur l’Apprentissage (CAF-FCA) has announced ...
Intertec Instrumentation is launching a range of tough field enclosures for housing remote I/O and ...
nVent Electric plc recently announced it has signed an agreement to acquire Eldon, a privately held ...
Canada continues to be an excellent performer for HARTING, recording double digit revenue growth on ...
  For the past number of months Proax Technologies Ltd. has been in discussions with ...
  Phoenix Contact Canada is pleased to announce that Roger Hallett has accepted the ...
  Machine designers are required to design safety into more industrial systems than ever. ...
Pilz Canada officially opened their Canadian Facility surrounded by Industry Partners, colleagues ...

One of Canada’s largest wastewater treatment plants at Annacis Island provides secondary treatment to approximately 175 billion litres of wastewater every year for over 1 million residents in 14 municipalities. After almost 20 years in operation, the variable frequency drives supporting the critical pumping systems for the primary treatment and secondary treatment facilities had to be replaced to ensure that the plant’s high operational availability and reliability will not be compromised in serving the plant, the surrounding municipalities and the environment. Metro Vancouver Regional District chose to deploy Rittal’s enclosure and power distribution solutions with E-plan software to efficiently support vital infrastructure improvements by reducing equipment replacement times and thereby minimizing risk to plant operations.


Fulham taps industry veteran Edwin Reyes to head OEM sales team

Edwin ReyesFulham Co., Inc., a leading manufacturer and supplier of lighting components and electronics for commercial and specialty applications, has appointed Edwin Reyes as Director of OEM Sales and Business Development.

In his new role, Reyes will oversee all OEM sales activities for the Fulham organization. He brings over 14 years of experience to the role, gained through his time at Fulham, having started his career in the engineering department of the California-based company before recently serving as product manager for LED Drivers and Modules.

Read More

Latest Articles

  • Prev
  Anyone working in the electrical industry knows the importance of labelling for both ...
Affiliated Distributors (AD)’s Electrical Business Unit hosted its U.S., Canada and Mexico members, ...
  On November 19, 2019 The German Technology Day hosted by Rittal, Eplan, Wago and Pilz was ...
  On November 20 and 21st Rockwell Automation hosted its annual Automation Fair and Panel ...
Rittal Systems Ltd. is proud to announce that we have been certified as a Great Place to Work® ...
  The frost is in the air, you can see your breath as you step out onto Michigan Avenue and ...
  EPLAN, PILZ, Rittal and WAGO, four leading companies in automation and advanced ...
As the Vice President and General manager of Schneider Electric’s Secure Power division David ...
For the fourth year in a row, Manufacturers Automation Inc. has been awarded the “Outstanding ...
  Flexibility and rapid production are two of the main demands placed on panel building and ...

German Technology Day, Hosted by Rittal, Eplan, Wago and Pilz

German Technology DayOn November 19, 2019 The German Technology Day hosted by Rittal, Eplan, Wago and Pilz was held in Mississauga. The event showcased a unique conversion of 4 companies. Something that strongly resembles the collaborative efforts German companies have largely embraced and is often showcased in European shows. Although, it has yet to be fully embraced in North America.

The collaborative event allowed each company to showcase its own solutions, both new and upcoming as well as complement the ways in which the companies support and deliver solutions achieved by working together.


Read More

Three strategies for embracing and maintaining manufacturing flexibility

ManufacturingTo keep up with the demands of today’s consumer-driven economy, manufacturers are increasingly adopting flexible production strategies. This can help companies be much more responsive to the whims of the market, but it creates some new challenges in its own right. Such challenges include reduced throughput, extra complexity and high installation costs.

At Omron, we’ve devoted much of our recent efforts to helping manufacturers become and remain flexible. 

 

Read More

Coming Soon: The new EPLAN Pro Panel, Version 2.8, Virtual control cabinet engineering – fully matured

The new EPLAN Pro Panel, Version 2.8 is making its first big appearance at the SPS IPC Drives. The software for virtual 3D control cabinet engineering is characterised by its expanded flexibility, surprising users with a brand new 4K-capable user interface. It’s also causing decision-makers to sit up and take notice: during live, joint presentations in Nuremberg, EPLAN and Rittal will be introducing a whole series of innovations in the context of control cabinet engineering.

These include complementary software solutions for engineering and preplanning operations, innovative system technology for housings, power distribution and climate-control systems, automation technologies, and digital assistance systems for integrated automation of manufacturing processes. EPLAN and Rittal are thereby positioning themselves as solutions providers offering integrated solutions for optimising processes in control cabinet engineering: combined machine/hardware and software solutions, product-accompanying data and comprehensive on-site process integration services for customers.

Read More: < ...

Kerrwil Publications

538 Elizabeth Street, Midland,Ontario, Canada L4R2A3 +1 705 527 7666
©2019 All rights reserved

Use of this Site constitutes acceptance of our Privacy Policy (effective 1.1.2016)
The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of Kerrwil