Panel Builder System Integrator

 

RittalOctober 10, 2018

Automatic Wire Processing, Cutting and Machining with ease, saving time and costs!

Despite automated solutions, switchgear manufacturing still involves a great deal of manual work when it comes to wire processing, cutting and machining busbars, support rails and cable ducts. In order to automate or part-automate this work, Rittal Automation Systems is now offering new and improved machines and tools. 

Cutting support rails and cable ducts to the right length is a task that many workshops still perform by hand. The required rail length is measured on the mounting plate and the support rail is then cut to the appropriate length. The rail may also be labelled using a felt-tip pen so that it can be allocated to an enclosure and, where necessary, to a position in the enclosure. The Secarex AC 15 cutting centre from Rittal makes these tasks much easier, quicker and more efficient, operating via an industrial PC with a keyboard and trackball. An automatic length stop ensures accurate custom-cut rails.

The process of cutting the rails to length is particularly efficient when the dimensions are transferred directly from design planning, which can be performed on the EPLAN Pro Panel, for example. Where multiple rails are required, the cutting centre calculates the optimal denomination in order to minimise waste. As part of this process, the integrated label printer also marks the finished rails so they can be easily assigned during the subsequent assembly process. The cutting centre is able to cut DIN support rails, C rails and cable ducts in all standard sizes. 

 

Cutting, bending and hole-punching copper bars

CW120Machine.jpg

Copper bars used in switchgears for power distribution or as busbars must also be processed in the electronics workshop. In addition to cutting to length, other work steps such as bending or punching holes are often also necessary.                                                

These tasks can be performed more quickly and safely using the CW 120 (Copper Workstation) bending and hole-punching unit. The unit is available in two versions: A stationary benchtop unit for cutting, bending and hole-punching busbars, with external hydraulic supply. A mobile version designed with castors for flexible use in the workshop, with integrated hydraulic pump. A single simple 230-V mains connection is required for the supply. Both versions can process rails at a width of up to 120 mm and thickness of up to 12 mm. Round holes can be punched in sizes between 6.6 mm and 21.5 mm. For slots, a maximum width of 21 mm and length of 18 mm are possible. Stamps and dies for round holes and slots are available as accessories and come in different sizes.

The machines produced by Rittal Automation Systems for processing support rails, cable ducts and busbars are a perfect complement to semi-automated production in switchgear manufacturing. They simplify many of the tasks that previously had to be performed manually, making the process far more efficient. The outcome: Lower costs and better quality.

 

Automatic wire processing – even without compressed air

CrimpingMachine.jpg

Rittal now offers stripping and crimping machines that operate purely electrically, hence without a supply of compressed air. The machine is thus particularly suitable for mobile applications, such as during commissioning or when servicing. Smaller workshops, where no compressed air is available, also benefit from the new automatic crimping machines.

The R8E is controlled by a touch panel display that allows the operator to make settings via an intuitive menu navigation. The stripping unit can be easily adjusted and can process cables with cross-sections ranging from 0.5 mm² to 2.5 mm². These are then provided with insulated wire end ferrules with a crimping length of 8 mm. The working speed is very high, thanks to supply by taped wire end ferrules. The integrated daily piece counter also helps to make work easier. Matching taped wire end ferrules are also available. These allow UL compliant cable assembly using the R8E. Rittal also offers loose wire end ferrules and hand-held tools for wire processing. 

To learn more, visit www.rittal.ca/ras

 

 

 

Changing Scene

  • Prev
  The IoT technology shift is impacting a wide range of industries.  Along with this ...
  Brent Raynor, Sales Manager at Manufacturers Automation Inc., is pleased to announce that ...
  Autopro is very pleased to welcome new faces to our Calgary office. We are looking ...
  Graybar Canada is pleased to announce the  ...
  Emerson today announced the launch of Location Awareness, a new offering in its ...
  The new version of EPLAN Smart Wiring improves the process of wiring control cabinets ...
  ABB announced that, effective today, the Thomas & Betts Corporation will begin doing ...
  At its annual sales conference, automation solutions pioneer Omron honored four of its ...
  The ISA/IEC 62443 series of standards, developed by the ISA99 committee as American ...

 

6 FAQs about HARTING Connectors on UL 508A Panels

Harting-PBSI-Mar28-ADVERTORIAL-6-FAQs-UL-508A_Ad_0078_Kerrwil_175x120_FEB2018 (004).jpg

Using connectors on UL 508A cabinets used to be a huge hassle for the panel-builder. As a result, they often chose the older hardwiring solution in the past. Now, HARTING, in partnership with UL, has made it possible to easily connectorize UL 508A panels with existing HARTING products. Get the asnwers for the six FAQs HERE.

 

 

 

Kymera

With an IIoT network that covers the entire enterprise and has dozens of machines connected to a centralized system, you can see why it’s so tempting for cybercriminals to attempt access on your network. On the other hand, it also shows where your weaknesses are and what you can do to protect it.

During recent years, healthcare, financial service, and retail industries were more “interesting” to cyber attackers than the manufacturing industry. As business disruption and intellectual property theft emerge, more and more manufacturers are becoming victims of cybercrime.

What is Behind the Attacks?

Read More

 

Tools for the Trade

  • Prev
  The new Crimpfox DUO 10 crimping pliers from Phoenix Contact are perfect  when ...
  As easy as pick, slip and apply!  This intuitive multi-tool is designed to help ...
  Strong Hand Tools®, manufacturer of innovative Strong Hand Tools® Welding Clamps, ...
  Strong Hand Tools®, manufacturer of innovative Strong Hand Tools® Welding Clamps, ...
  Keeping your bins full just got a lot easier – and a lot faster. Each IRWIN ...
Using connectors on UL 508A cabinets used to be a huge hassle for the panel-builder. As a result, ...
  Delta Controls launches support page for CP2000 variable frequency drives and bypass ...
  ABB Automation Builder is the integrated software suite for machine builders and system ...
  Eaton's Power Xpert Branch Circuit Monitor (PXBCM) provides remote access to live energy ...
  The Fluke 438-II Power Quality and Motor Analyzer adds key mechanical measurement ...

Peers & Profiles

  • Prev
  Few industrial innovations have weathered the years as well as heavy duty connectors. ...
As our population grows and consumers continue to rely on technology for both essentials and ...
  Engineers play a key role in the advancement of our infrastructure and the development ...
  Kymera Systems is located in Leduc, Alberta and provides scalable IIoT solutions and the ...
  JAE Automation is proof positive that a cutting-edge, high-tech company can work with ...
  Nivek Automatisation is a forward-thinking company focused on providing advanced ...
Recently Panel Builder & Systems Integrator was invited to Rittal Canada’s Head ...
  New Electric first opened its doors in 1970, in Burlington, Ontario. The electrical ...
  Changes are coming hard and fast to the control and automation sectors, obligating a rise ...
  OPUS Automation was founded in 1998 in Ancaster, On and provides robotic and automation ...

 

Siemens is setting the course for long-term value creation through accelerated growth and stronger profitability with a simplified and leaner company structure. The main aim of the Vision 2020+ company strategy is to give Siemens' individual businesses significantly more entrepreneurial freedom under the strong Siemens brand in order to sharpen their focus on their respective markets. Plans also call for strengthening the company's growth portfolio through investments in new growth fields such as IoT integration services, distributed energy management and infrastructure solutions for electric mobility.

Read More

 

Linear Transfer

From Modular Enclosures to Energy-Saving Cooling Systems, Rittal & Linear lead the way!

Linear, part of The Flodraulic Group of companies, is the world’s leading supplier of specialized press transfer automation solutions, backed by world class 24/7 support from many global locations.  In order to provide world-class service to their international clients, including 5 of the global top 10 automotive OEMs, global appliance and HVAC manufacturers, Linear has established service and support center in all regions where their equipment is installed.

Read More

 

 

Latest Articles

  • Prev
  Traceability can seem staggeringly complex. Barcode reading stations need to be integrated ...
The openSAFETY safety bus protocol can now be transmitted via UDP using the black channel ...
Every story has a beginning.  Welcome to the world of innovations and progress. Over 90 years ...
Kerrwil Publications

538 Elizabeth Street, Midland,Ontario, Canada L4R2A3 +1 705 527 7666
©2018 All rights reserved

Use of this Site constitutes acceptance of our Privacy Policy (effective 1.1.2016)
The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of Kerrwil