WAGO: PFC100 Generation 2 Controllers

July 24, 2024

WAGO’s new PFC100 Generation 2 Controllers come with increased memory, are programmed using CODSYS 3.5 software, and are protected with SSL/TLS encryption, VPN, as well as a firewall for optimum security.

PFC100 Controller

Diverse inputs & outputs in a compact housing! WAGO’s PFC100 Generation 2 controllers combine a fast CPU, flanked by a large amount of data processing, programming using CODESYS 3.5, with a Linux run-time system. This controller offers optimum security and flexible solutions for industrial process applications as well as mechanical engineering projects, all in a small footprint.

Your benefits with the PFC100 G2 Controller:
  • Programming according to IEC 61131-3 with CODESYS
  • Cybersecurity via SSL/TLS encryption, VPN and a firewall
  • Web visualization in HTML5
  • microSD card
  • Real-Time Linux operating system
  • No Maintenance Fees, No Renewal Fees, No Cost Updates
WAGO at Work

What Makes the PFC100 Controller Successful

Advanced, Economical and Efficient Configuration

The PFC100 Controller can be seamlessly integrated into WAGO’s CODESYS 3.5 Engineering Software, which can be used for hardware configurations, programming, simulations and visualization of complex control tasks. Tightly integrated automation software and controller hardware provide the ideal platform for advanced and intuitive CODESYS V3-based engineering. The controller supports protocols such as Modbus TCP Client/Server or open-source TCP/UDP communication. The serial interface also supports Modbus RTU as a client and server.

Comprehensively Equipped

The features of the programmable logic controller are impressive: On the inside, PFC100 sports a 600 MHz Cortex A8 processor offering high processing performance for this controller class. Depending on the model, the controller boasts two ETHERNET interfaces, an RS-232/RS-485 interface or a DIP switch. The ETHERNET ports can also be used as ETHERNET switches to create a line topology. An additional advantage is that they can be configured individually (DUAL LAN), so that if necessary, two separate networks can be established using the controller. Larger image files can be stored on an SD card for Web visualization.

Compact Design Saves Costs

Both the PFC100 and WAGO-I/O-SYSTEM feature a compact design for an incredibly space-saving DIN-rail-mount installation. This minimizes control cabinet dimensions, saves costs by conserving installation space and enables complex systems to be built in a smaller footprint. The controller has its own Webserver for visualizations in HTML5. VPN links can be established directly from the controller. This reduces the need for additional investment costs.

Investment Protection for Future Requirements

Last but not least, WAGO’s user-friendly controller is a smart solution that offers a high degree of investment security for long-term automation. Simple wiring and easily exchangeable I/O components are additional benefits that ensure short installation times while preventing unnecessary errors. The scalable I/O system enables the automation of individual machines all the way up to entire systems. A large selection of 500+ different I/O modules offers maximum flexibility and functional variety for easily adaptating to new or changing applications.

Cybersecurity via SSL/TLS Encryption

Protect your data from hackers and any other unauthorized access! Networking industrial systems via the Internet has made control systems more vulnerable to cyber attacks. The PFC100 offers comprehensive security packages including SSL/TLS, SSH, VPN and a firewall. This high level of protection allows the controller to mitigate the effects of an attack on machines and systems.

Embedded Linux

Embedded Linux is available for users who are ready to take complete control and prefer directly using a lean and secure operating system. This real-time Linux® software provides a wide range of advantages, including the flexibility of using open-source code that adapts the source code to a user’s specific needs at any time. Another huge advantage: Extend the functionality of your control application on the PFC200 by integrating open source packages or with external CODESYS libraries in the base image.

CODESYS

All WAGO Controllers are compatible with the high-performing CODESYS industry standard. This enables software development in the IEC 61131-3 PLC programming languages (ST, FBD, LD, IL, SFC and CFC). As a trusted programming environment, CODESYS guides developers, enabling them to reuse and further develop existing programs without relearning software. This means that modern paradigms, such as Object-Oriented Programming (OOP), or modern visualization technologies are available.

Applications

Process Automation

Protecting people, a clean environment and safe, trouble-free plant operation are crucial for this sector. The possibility of use within hazardous locations is also a requirement in the chemical, energy, gas and oil industries. The WAGO-I/O-SYSTEM is suitable for use in Zone 2 in order to process field signals in Zone 1 and Zone 0 via intrinsically safe I/O modules.

Industrial and Mechanical Engineering

The comprehensive selection of I/O modules for different potentials and signal types saves time and money as the sensors/actuators can be wired directly – even in safety-related applications.

Source

Related Articles


Changing Scene


Sponsored Content
The Easy Way to the Industrial IoT

The way to the Industrial IoT does not have to be complicated. Whether access to valuable data is required or new, data-driven services are to be generated, Weidmuller enables its customers to go from data to value the easy way. Weidmuller’s comprehensive and cutting-edge IIoT portfolio applies to greenfield and brownfield applications. Weidmuller offers components and solutions from data acquisition, data pre-processing, data communication and data analysis.

Visit Weidmuller’s Industrial IoT Portfolio.


ADVANCED Motion Controls Takes Servo Drives to New Heights (and Depths) with FlexPro Extended Environment Product Line

Advanced Motion Controls is proud to announce the addition of six new CANopen servo drives with Extended Environment capabilities to their FlexPro line. These new drives join AMC’s existing EtherCAT Extended Environment FlexPro drives, making the FlexPro line the go-to solution for motion control applications in harsh environments.

Many motion control applications take place in conditions that are less than ideal, such as extreme temperatures, high and low pressures, shocks and vibrations, and contamination. Electronics, including servo drives, can malfunction or sustain permanent damage in these conditions.

Read More


Service Wire Co. Announces New Titles for Key Executives

Bruce Kesler and Mark Gatewood have been given new titles and responsibilities for Service Wire Co.

Bruce Kesler has assumed the role of Senior Director – Business Development. Bruce will be responsible for Service Wire’s largest strategic accounts and our growing Strategic Accounts Team.

Mark Gatewood has been promoted to the role of Vice President – Sales & Marketing. In this role, Gatewood will lead the efforts of Service Wire Company’s entire sales and marketing organization in all market verticals.

Read More


Tri-Mach Announces the Purchase of an Additional 45,000 sq ft. Facility

Tri-Mach Elmira Facility

Recently, Tri-Mach Inc. was thrilled to announce the addition of a new 45,000 sq ft. facility. Located at 285 Union St., Elmira, ON, this facility expands Tri-Mach’s capabilities, allowing them to better serve the growing needs of their customers.

Positioning for growth, this additional facility will allow Tri-Mach to continue taking on large-scale projects, enhance product performance testing, and provide equipment storage for their customers. The building will also be the new home to their Skilled Trades Centre of Excellence.

Read More


JMP Parent Company, CONVERGIX Acquires AGR Automation, Expanding Global Reach

Convergix Automation Solutions has completed the acquisition of AGR Automation (“AGR”), a UK-based provider of custom, high-performance automation design and systems integration primarily to the life sciences industry.

Following Convergix’s acquisitions of JMP Solutions in August 2021 and Classic Design in February 2022, AGR marks the third investment in Crestview’s strategy to build Convergix into a diversified automation solutions provider targeting the global $500+ billion market, with a particular focus on the $70 billion global systems integration and connectivity segments. Financial terms of the transaction were not disclosed.

Read More


Latest Articles

  • Implementing Functional Safety Requirements

    Implementing Functional Safety Requirements

    The Safety Functional Requirements Specification (SFRS; sometimes referred to as SRS or Safety Requirements Specification) is the plan for the safety controls on a machine and is the second step of the safety lifecycle. The SFRS document serves as a framework for the safety control system design, is informed by prior work done in the… Read More…

  • From Endress+Hauser, 24/7 Digital, Plant-Wide Health Monitoring for Rockwell Systems Optimizes Workflows and Processes

    From Endress+Hauser, 24/7 Digital, Plant-Wide Health Monitoring for Rockwell Systems Optimizes Workflows and Processes

    Endress+Hauser’s Asset Health Monitoring Solution–Rockwell Edition, now available for installation, provides operators with a centralized, digital overview of plant-wide device health to avoid unscheduled shutdowns and accelerate troubleshooting. It not only presents early visibility of problematic devices but distinguishes itself by adding likely causes and remedies to such a report so problems can be fixed… Read More…