ABB digital solution eliminates needless maintenance to boost productivity in the metals industry

September 5, 2019

ABB has launched a scalable, digital application that gives metals producers a complete overview of their production assets’ health, helping to avoid excess maintenance, prevent unnecessary exposure to hazardous areas and speed up repairs.

The solution – ABB Ability Asset Vista Condition Monitoring for metals – quickly gathers previously disparate data from a variety of production equipment such as motors, switchgears, gearboxes, valves, switches and sensors. The data is then presented via user-friendly dashboards to operations, automation and maintenance personnel, ensuring smooth joint working and integration. Highly scalable, it is particularly quick and easy to implement at plants already using a wide range of distributed control systems, including ABB’s market-leading ABB Ability System 800xA.

“Our goal with ABB Ability Asset Vista is to break down information silos between operations, automation and maintenance personnel, helping metals industry customers define a thorough predictive maintenance strategy,” says Tarun Mathur, Global Product Manager for Metals Digital at ABB.

“Past studies have shown that a properly functioning predictive maintenance system can provide savings ranging from 12 and in some cases up to as much as 40 percent over a program using preventive maintenance alone,” explains Eduardo Ingegneri, Global Product Manager for Asset Vista at ABB. “Following successful implementation of the system at a European metals customer’s 22 stand bar rolling mill we know it offers cost savings, improves human safety by reducing unnecessary maintenance in hazardous areas, and can reduce resource use and environmental impact.”

Developed by maintenance experts, ABB Ability™ Asset Vista Condition Monitoring works on open communication protocols like OPC and Modbus and is easily integrated in a range of third-party control systems. Combining Asset Vista with the plant’s maintenance management improves equipment reliability, thereby reducing maintenance and operational costs, avoiding unplanned shutdowns and increasing productivity.

For example, a typical conveyor can provide large amounts of valuable data, yet without ABB Ability™ Asset Vista Condition Monitoring, this data may be distributed, independently, to different computer systems in different locations. This can prevent vital information being shared promptly among all relevant personnel.

“If a fault occurs due to insufficient lubrication of an electric motor, the maintenance engineer may not learn about it until production has already been compromised,” says Tarun Mathur. “Even when identified, the engineer may not quickly identify the electric motor as the root cause. This can lead to massive and costly delays.”

ABB Ability™ Asset Vista avoids this scenario by channeling key information into one maintenance-oriented system. So, all relevant parties are forewarned of a potential fault (i.e. lubrication failure) with a proposed solution in time to resolve it before production is affected.

There are four stages to implementing ABB Ability™ Asset Vista Condition Monitoring for metals. First, an on-site assessment by ABB experts and site maintenance specialists evaluates the precise maintenance needs. A long-term solution is then designed based on business goals and available technologies. In the next stage, ABB’s team deploys the online condition monitoring application. Finally, ABB remotely measures and optimizes maintenance performance and presents results in periodic reports. Under a service agreement ABB ensures the application is always up-to-date so that customer maintenance teams can focus on their daily maintenance work.

ABB Ability™ Asset Vista Condition Monitoring for metals is scalable through its library of asset monitors, called the Asset Vista Library Suite. Thanks to this Library Suite, users can apply Asset Vista to whichever area of focus they wish, whether condition monitoring of automation, instrumentation, electrical, mechanical or process equipment. This suite of monitors enables a user to start with a small scope covering only the most common components initially and then, in line with growing business demands, scale up the condition monitoring to assess more complex, high-value added equipment and components.

Source

Related Articles


Changing Scene

  • Wesco Opens State-of-the-Art Facility in Eastern Canada to Support Influx of Megaprojects in the Region

    Wesco Opens State-of-the-Art Facility in Eastern Canada to Support Influx of Megaprojects in the Region

    Wesco International has recently announced the grand opening of a new state-of-the-art facility on Higney Avenue in Dartmouth, Nova Scotia, Canada, making this the largest facility of any distributor in the Atlantic region. The new building, facilitated by Touchette Real Estate, a division of Groupe Touchette, will feature Wesco’s comprehensive suite of services and solutions including… Read More…

  • PataBid Nominated for Canadian Choice Award in Software Services

    PataBid Nominated for Canadian Choice Award in Software Services

    PataBid is proud to announce its nomination for a Canadian Choice Award in the Software Services category. This recognition highlights PataBid’s commitment to supporting the electrical contracting community across Canada by providing innovative estimating software solutions that streamline estimating processes and ensure predictable and profitable projects. Read More…


Sponsored Content
The Easy Way to the Industrial IoT

The way to the Industrial IoT does not have to be complicated. Whether access to valuable data is required or new, data-driven services are to be generated, Weidmuller enables its customers to go from data to value the easy way. Weidmuller’s comprehensive and cutting-edge IIoT portfolio applies to greenfield and brownfield applications. Weidmuller offers components and solutions from data acquisition, data pre-processing, data communication and data analysis.

Visit Weidmuller’s Industrial IoT Portfolio.


ADVANCED Motion Controls Takes Servo Drives to New Heights (and Depths) with FlexPro Extended Environment Product Line

Advanced Motion Controls is proud to announce the addition of six new CANopen servo drives with Extended Environment capabilities to their FlexPro line. These new drives join AMC’s existing EtherCAT Extended Environment FlexPro drives, making the FlexPro line the go-to solution for motion control applications in harsh environments.

Many motion control applications take place in conditions that are less than ideal, such as extreme temperatures, high and low pressures, shocks and vibrations, and contamination. Electronics, including servo drives, can malfunction or sustain permanent damage in these conditions.

Read More


Service Wire Co. Announces New Titles for Key Executives

Bruce Kesler and Mark Gatewood have been given new titles and responsibilities for Service Wire Co.

Bruce Kesler has assumed the role of Senior Director – Business Development. Bruce will be responsible for Service Wire’s largest strategic accounts and our growing Strategic Accounts Team.

Mark Gatewood has been promoted to the role of Vice President – Sales & Marketing. In this role, Gatewood will lead the efforts of Service Wire Company’s entire sales and marketing organization in all market verticals.

Read More


Tri-Mach Announces the Purchase of an Additional 45,000 sq ft. Facility

Tri-Mach Elmira Facility

Recently, Tri-Mach Inc. was thrilled to announce the addition of a new 45,000 sq ft. facility. Located at 285 Union St., Elmira, ON, this facility expands Tri-Mach’s capabilities, allowing them to better serve the growing needs of their customers.

Positioning for growth, this additional facility will allow Tri-Mach to continue taking on large-scale projects, enhance product performance testing, and provide equipment storage for their customers. The building will also be the new home to their Skilled Trades Centre of Excellence.

Read More


JMP Parent Company, CONVERGIX Acquires AGR Automation, Expanding Global Reach

Convergix Automation Solutions has completed the acquisition of AGR Automation (“AGR”), a UK-based provider of custom, high-performance automation design and systems integration primarily to the life sciences industry.

Following Convergix’s acquisitions of JMP Solutions in August 2021 and Classic Design in February 2022, AGR marks the third investment in Crestview’s strategy to build Convergix into a diversified automation solutions provider targeting the global $500+ billion market, with a particular focus on the $70 billion global systems integration and connectivity segments. Financial terms of the transaction were not disclosed.

Read More


Latest Articles

  • How Advanced X-Ray and AI Inspection Technologies Optimize Quality Control and Reduce Costs in SMT Manufacturing

    How Advanced X-Ray and AI Inspection Technologies Optimize Quality Control and Reduce Costs in SMT Manufacturing

    Explore how Omron’s latest X-Ray machines and AI-driven solutions are setting new standards in manufacturing efficiency and quality control. The manufacturing landscape is swiftly evolving, and Omron is at the forefront with its innovative PCB inspection machines. These systems offer profound insights into SMT production process, enhanced quality control, and can significantly reduce labor costs. Advancements… Read More…

  • KUKA Establishes New Software and Digital Business Segment

    KUKA Establishes New Software and Digital Business Segment

    Software is playing an increasingly important role in mechanical engineering. What used to be mostly solved mechanically is now done by electronics and the associated software. “With KUKA Digital, we are expanding our offering in order to position ourselves broadly for a market with strong growth potential. Our customers need products, solutions and consulting approaches to digitalize… Read More…