Multi-Tasking Facts and Fiction

PBSI 3 2 Editorial 400

January 22, 2019

Despite the fact that Multi-Tasking technology has become increasingly common in shops across the country and around the world, many manufacturers still believe such machines are costly and a challenge to integrate into existing processes and automation. Where these myths arose remains a mystery, but the facts are easy to find, especially when discussing Mazak Multi-Tasking. Here are a few myths we can quickly debunk:

MYTH: Multi-Tasking is too new to trust

FACT: Multi-Tasking is tried and tested technology

The first Mazak Multi-Tasking machine, the SLANT TURN 40N ATC Mill Center, came out in 1982. Since then, Mazak has invested heavily in pushing this technology forward, both in terms of machine tool parameters and the infrastructure needed to help customers succeed. As a result, Mazak has a comprehensive selection of Multi-Tasking machining centers that have been put to profitable use in virtually every industry – along with an equally comprehensive training program that comes free with every machine sold to help manufacturers get their operators up to speed.

MYTH: Multi-Tasking machines are too expensive for my shop

FACT: Multi-Tasking machines are a great value in terms of costs

For many manufacturers, comparing a machine tool’s sticker price with the business’ bank account balance is the beginning and end of their cost-benefit analyses. And indeed, in terms of price, Multi-Tasking technology is more expensive than traditional lathes or mills. However, instead of looking at price, manufacturers should look at costs. This requires a more involved analysis – one should consider maintenance costs, available services and other factors that impact the purchasing and operating costs of the machine. When you invest in manufacturing technology that will be used for decades, it pays to think long-term.

MYTH: Changing my processes won’t speed things up enough

FACT: Fewer setups across the production cycle leads to higher-value parts

For some shops, particularly those in the medical and aerospace industries that produce parts with highly regulated supply chains and quality requirements, changing processes in search of greater profitability is difficult or impossible. But for all other shops, updating processes can be a great way to improve productivity, and Multi-Tasking is an equally great way to achieve that goal. Eliminating extraneous setup time, for example, does more than just shorten part processing time, it prevents scrapping parts due to human error and makes repeatability far easier to achieve.

MYTH: My parts are too simple to require Multi-Tasking

FACT: The majority of parts have secondary operations

For some manufacturers, such as those in the automotive sector, simple, mass-produced parts are the norm. But even these parts often have secondary operations and benchwork to consider, and for most manufacturers, simple parts are a thing of the past. With Multi-Tasking, secondary operations can easily be completed as part of the first setup for a far more secure machining strategy.

MYTH: Multi-Tasking applications are too difficult to program without special training

FACT: MAZATROL Smooth CNCs make Multi-Tasking applications easy to create for any operator

As manufacturers across numerous industries have discovered, skilled machine operators are getting increasingly scarce as experienced operators and engineers age out of the workforce, especially with an already tight job market. The solution? MAZATROL SmoothG and SmoothX controls, which make it easy for even new operators to program complex parts right at the machine thanks to MAZATROL, Mazak’s conversational programming language. Answer the computer’s questions with your part’s dimensions and characteristics to generate sophisticated Multi-Tasking cutting programs – it’s that simple.

MYTH: Multi-Tasking is tough to automate

FACT: Mazak Multi-Tasking machines are built for automation

In many ways, Multi-Tasking technology is automation built directly into the machine – rather than using a robot to move a part from a lathe to a mill, the Multi-Tasking machine simply performs both operations in one setup, perhaps passing the part from one spindle to the next to continue working. However, Mazak Multi-Tasking takes this much further, with machines designed for automation solutions that range from the Multi-Pallet Pool (MPP) System or Auto Work Changer to full PALLETECH or MAZATEC SMS installations, all to help shops achieve unmanned lights-out operations.

Interested in learning more about Multi-Tasking and demystifying the process? Visit our 5 Levels of Multi-Taskingpage and discover how much these technologies can impact your machining operations – and your bottom line.

Related Articles


Changing Scene

  • Wesco Opens State-of-the-Art Facility in Eastern Canada to Support Influx of Megaprojects in the Region

    Wesco Opens State-of-the-Art Facility in Eastern Canada to Support Influx of Megaprojects in the Region

    Wesco International has recently announced the grand opening of a new state-of-the-art facility on Higney Avenue in Dartmouth, Nova Scotia, Canada, making this the largest facility of any distributor in the Atlantic region. The new building, facilitated by Touchette Real Estate, a division of Groupe Touchette, will feature Wesco’s comprehensive suite of services and solutions including… Read More…

  • PataBid Nominated for Canadian Choice Award in Software Services

    PataBid Nominated for Canadian Choice Award in Software Services

    PataBid is proud to announce its nomination for a Canadian Choice Award in the Software Services category. This recognition highlights PataBid’s commitment to supporting the electrical contracting community across Canada by providing innovative estimating software solutions that streamline estimating processes and ensure predictable and profitable projects. Read More…


Sponsored Content
The Easy Way to the Industrial IoT

The way to the Industrial IoT does not have to be complicated. Whether access to valuable data is required or new, data-driven services are to be generated, Weidmuller enables its customers to go from data to value the easy way. Weidmuller’s comprehensive and cutting-edge IIoT portfolio applies to greenfield and brownfield applications. Weidmuller offers components and solutions from data acquisition, data pre-processing, data communication and data analysis.

Visit Weidmuller’s Industrial IoT Portfolio.


ADVANCED Motion Controls Takes Servo Drives to New Heights (and Depths) with FlexPro Extended Environment Product Line

Advanced Motion Controls is proud to announce the addition of six new CANopen servo drives with Extended Environment capabilities to their FlexPro line. These new drives join AMC’s existing EtherCAT Extended Environment FlexPro drives, making the FlexPro line the go-to solution for motion control applications in harsh environments.

Many motion control applications take place in conditions that are less than ideal, such as extreme temperatures, high and low pressures, shocks and vibrations, and contamination. Electronics, including servo drives, can malfunction or sustain permanent damage in these conditions.

Read More


Service Wire Co. Announces New Titles for Key Executives

Bruce Kesler and Mark Gatewood have been given new titles and responsibilities for Service Wire Co.

Bruce Kesler has assumed the role of Senior Director – Business Development. Bruce will be responsible for Service Wire’s largest strategic accounts and our growing Strategic Accounts Team.

Mark Gatewood has been promoted to the role of Vice President – Sales & Marketing. In this role, Gatewood will lead the efforts of Service Wire Company’s entire sales and marketing organization in all market verticals.

Read More


Tri-Mach Announces the Purchase of an Additional 45,000 sq ft. Facility

Tri-Mach Elmira Facility

Recently, Tri-Mach Inc. was thrilled to announce the addition of a new 45,000 sq ft. facility. Located at 285 Union St., Elmira, ON, this facility expands Tri-Mach’s capabilities, allowing them to better serve the growing needs of their customers.

Positioning for growth, this additional facility will allow Tri-Mach to continue taking on large-scale projects, enhance product performance testing, and provide equipment storage for their customers. The building will also be the new home to their Skilled Trades Centre of Excellence.

Read More


JMP Parent Company, CONVERGIX Acquires AGR Automation, Expanding Global Reach

Convergix Automation Solutions has completed the acquisition of AGR Automation (“AGR”), a UK-based provider of custom, high-performance automation design and systems integration primarily to the life sciences industry.

Following Convergix’s acquisitions of JMP Solutions in August 2021 and Classic Design in February 2022, AGR marks the third investment in Crestview’s strategy to build Convergix into a diversified automation solutions provider targeting the global $500+ billion market, with a particular focus on the $70 billion global systems integration and connectivity segments. Financial terms of the transaction were not disclosed.

Read More


Latest Articles

  • How Advanced X-Ray and AI Inspection Technologies Optimize Quality Control and Reduce Costs in SMT Manufacturing

    How Advanced X-Ray and AI Inspection Technologies Optimize Quality Control and Reduce Costs in SMT Manufacturing

    Explore how Omron’s latest X-Ray machines and AI-driven solutions are setting new standards in manufacturing efficiency and quality control. The manufacturing landscape is swiftly evolving, and Omron is at the forefront with its innovative PCB inspection machines. These systems offer profound insights into SMT production process, enhanced quality control, and can significantly reduce labor costs. Advancements… Read More…

  • KUKA Establishes New Software and Digital Business Segment

    KUKA Establishes New Software and Digital Business Segment

    Software is playing an increasingly important role in mechanical engineering. What used to be mostly solved mechanically is now done by electronics and the associated software. “With KUKA Digital, we are expanding our offering in order to position ourselves broadly for a market with strong growth potential. Our customers need products, solutions and consulting approaches to digitalize… Read More…