The PSS 4000-R automation system, especially for rail automation

February 7, 2019

Travel safely with the PSS 4000-R

With the automation system PSS 4000-R, Pilz offers a proven, safe and tested system for tailored and particularly economical solutions for the railway industry. The “R” in the product names indicates that these products were developed specifically for railway applications. They conform to SIL 4 in accordance with the following CENELEC standards: EN 50121, EN 50126, EN 50128, EN 50129, EN 50155 and EN 45545. Their modular design makes them eminently suitable for digital control tasks and retrofitting.

The automation system PSS 4000-R costs much less than the proprietary control solutions often used in the railway sector, both in terms of procurement and maintenance.

M12 interface for railway applications

The existing head modules with RJ45 interface are now also available with M12 interface, so Pilz can offer another robust interface. In the event of shock and vibration stress, it means you can completely dispense with cable clamps in potentially high vibration applications.

There are four different head modules to choose from, enabling you to assemble your automation system PSS 4000-R to meet your individual needs: Two R(ailway) head modules with PLC functionality (order numbers 315070 and 315071) and two R-communication modules (order numbers 315085 and 315086) are available, each with M12 and RJ45 interface, so nothing stands in the way of a smooth signal transmission.

Rail automation made simple

 The automation system PSS 4000-R makes it extremely easy for you to implement safe rail automation. To this end, PLC controllers PSSuniversal PLC-R, approved specially according to the CENELEC standards, and I/O heads are available to you as well as numerous safe, digital electronic modules. The programming is simple and intuitive, performed via the graphics program editor PASmulti; those who want to engage more intensively can use the programming languages according to EN/IEC 61131-3.

No time for delays

The automation system follows the multi-master principle. That means that you can connect several PLC controllers PSSuniversal PLC-R with each other down a long railway line. This saves you having endlessly long cables.
The web-based visualisation software PASvisu allows you to keep an eye on all the system’s components. It detects and localises disruptions and errors particularly quickly. This allows you to accelerate your projects, from engineering and runtime to maintenance.

Benefits at a glance:

  • Error-free operation at an ambient temperature of -40 °C to +70 °C
  • Withstands mechanical stress caused by vibration or shock
  • Electromagnetically compatible (EMC)
  • Greatest possible flexibility due to decentralised, expandable I/O modules
  • SIL 4-capable in accordance with CENELEC standards EN 50121, EN 50126, EN 50128, EN 50129, EN 50155 and EN 45545
  • Safe network connection over long distances with SafetyNET p, the real-time Ethernet-based protocol
  • Option for remote maintenance, diagnostics and visualisation with PASvisu

Related Articles


Changing Scene


Sponsored Content
The Easy Way to the Industrial IoT

The way to the Industrial IoT does not have to be complicated. Whether access to valuable data is required or new, data-driven services are to be generated, Weidmuller enables its customers to go from data to value the easy way. Weidmuller’s comprehensive and cutting-edge IIoT portfolio applies to greenfield and brownfield applications. Weidmuller offers components and solutions from data acquisition, data pre-processing, data communication and data analysis.

Visit Weidmuller’s Industrial IoT Portfolio.


ADVANCED Motion Controls Takes Servo Drives to New Heights (and Depths) with FlexPro Extended Environment Product Line

Advanced Motion Controls is proud to announce the addition of six new CANopen servo drives with Extended Environment capabilities to their FlexPro line. These new drives join AMC’s existing EtherCAT Extended Environment FlexPro drives, making the FlexPro line the go-to solution for motion control applications in harsh environments.

Many motion control applications take place in conditions that are less than ideal, such as extreme temperatures, high and low pressures, shocks and vibrations, and contamination. Electronics, including servo drives, can malfunction or sustain permanent damage in these conditions.

Read More


Service Wire Co. Announces New Titles for Key Executives

Bruce Kesler and Mark Gatewood have been given new titles and responsibilities for Service Wire Co.

Bruce Kesler has assumed the role of Senior Director – Business Development. Bruce will be responsible for Service Wire’s largest strategic accounts and our growing Strategic Accounts Team.

Mark Gatewood has been promoted to the role of Vice President – Sales & Marketing. In this role, Gatewood will lead the efforts of Service Wire Company’s entire sales and marketing organization in all market verticals.

Read More


Tri-Mach Announces the Purchase of an Additional 45,000 sq ft. Facility

Tri-Mach Elmira Facility

Recently, Tri-Mach Inc. was thrilled to announce the addition of a new 45,000 sq ft. facility. Located at 285 Union St., Elmira, ON, this facility expands Tri-Mach’s capabilities, allowing them to better serve the growing needs of their customers.

Positioning for growth, this additional facility will allow Tri-Mach to continue taking on large-scale projects, enhance product performance testing, and provide equipment storage for their customers. The building will also be the new home to their Skilled Trades Centre of Excellence.

Read More


JMP Parent Company, CONVERGIX Acquires AGR Automation, Expanding Global Reach

Convergix Automation Solutions has completed the acquisition of AGR Automation (“AGR”), a UK-based provider of custom, high-performance automation design and systems integration primarily to the life sciences industry.

Following Convergix’s acquisitions of JMP Solutions in August 2021 and Classic Design in February 2022, AGR marks the third investment in Crestview’s strategy to build Convergix into a diversified automation solutions provider targeting the global $500+ billion market, with a particular focus on the $70 billion global systems integration and connectivity segments. Financial terms of the transaction were not disclosed.

Read More


Latest Articles

  • Implementing Functional Safety Requirements

    Implementing Functional Safety Requirements

    The Safety Functional Requirements Specification (SFRS; sometimes referred to as SRS or Safety Requirements Specification) is the plan for the safety controls on a machine and is the second step of the safety lifecycle. The SFRS document serves as a framework for the safety control system design, is informed by prior work done in the… Read More…

  • From Endress+Hauser, 24/7 Digital, Plant-Wide Health Monitoring for Rockwell Systems Optimizes Workflows and Processes

    From Endress+Hauser, 24/7 Digital, Plant-Wide Health Monitoring for Rockwell Systems Optimizes Workflows and Processes

    Endress+Hauser’s Asset Health Monitoring Solution–Rockwell Edition, now available for installation, provides operators with a centralized, digital overview of plant-wide device health to avoid unscheduled shutdowns and accelerate troubleshooting. It not only presents early visibility of problematic devices but distinguishes itself by adding likely causes and remedies to such a report so problems can be fixed… Read More…